I finished installing the Fluidyne radiator. Overall, I'd say it was a 3/10 in terms of difficulty. What made it more challenging was the fact that I have an interchiller installed. The additional A/C and coolant lines made it harder to navigate the factory radiator out and the new radiator in. If you plan to do both a radiator and an interchiller, I highly recommend installing the radiator first. It may be possible to complete this install without removing the front grille, but I had to remove it due to the interchiller setup.
I referred to the following manuals for removal of the fan shroud and factory radiator:
Repair manual for the 2021 Dodge and Ram 1500 TRX, including electrical diagrams, bolt torques, and labor times.
lemon-manuals.la
Repair manual for the 2021 Dodge and Ram 1500 TRX, including electrical diagrams, bolt torques, and labor times.
lemon-manuals.la
The Fluidyne comes with new rubber isolators for the bottom mounts. However, the top-mount rubber isolators on the factory radiator must be reused. Do NOT throw your old radiator away until you take them off. They are the ones that have a bolt going through them to mount the radiator to the upper support.
I found that unbolting the lower radiator mounts on the Fluidyne made it much easier to maneuver it into place. There was plenty of room to bolt them on after the radiator was positioned in the truck. Do NOT use power tools when tightening the bolts that come with the Fluidyne. I used my Milwaukee cordless wrench, which resulted in snapping one of the bolts to the lower bracket on the passenger side. I would have to take the radiator back out if I want to correct the issue. However, the rest of the bolts make it an incredibly snug fit, so I'm not concerned about it. I'll address it if I ever need to remove the radiator.
I still have at least another week's worth of work to do to my truck before I can fire it up and attest to the performance of the radiator. Honestly, the factory radiator provided sufficient cooling for my power level of 1000whp, so I do not doubt that the Fluidyne will do well. I will be making 8+ psi of boost and over 200+whp by the time I test the Fluidyne, so it will see more abuse than the factory radiator.
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The factory radiator was leaking everywhere the plastic end caps met the aluminum radiator.
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