What are you using your AUX switches for?

Going to need some serious payload upgrades for that. Like a single cab 3500 upgrade.
Well, the gun itself only weighs around 600lbs. Figure a couple of hundred pounds more for a decent mount for it. We'll go titanium, just because... and, it looks cool.

The issue comes in with the ammo. Assuming all HEI (lightest weight), they're right about a pound and a half each. Full load for the Avenger is somewhere around 1150 rounds, so that's 1700 lbs. in ammo. The drum and feed system add a substantial amount of weight, as well (just about as much as the ammo).

Fortunately, although we only have a 1,000lb. payload capacity, we can tow 8,100lbs. So all we have to do is extend the feed mechanism a little bit, and we can tow the ammo supply. We can also simplify the entire feed mechanism, as we can just expel the fired cases (unlike the A10, which recycles them back into the drum for weight/balance purposes). We can also design a lighter-weight ammo drum, as I don't think we'll need to worry about it getting shot at.

We'll still be over on payload once the tongue weight of the trailer is added in, but we could also use a tow rig that puts the majority of the tongue weight on a set of tires under the hitch. A heavy anti-sway bar setup should handle any bad trailer behavior.


So... who's taking care of all the Form 4's :)
 
Pretty sure that configuration isn’t in AWBS and I don’t want to do the math so I’m out on the form 4 side.
 
What else are you guys using them for?
I paid for that option to fill the hole in the dash that would otherwise be there if the option was not selected.
 
AUX 1 is the "Wife Ejection Button".........Pano opens, triple airbags mounted in the passenger seat ignite and then......silence....ahhhhhhhh!
No need for me to explain why I have that button!
 
AUX 1 is the "Wife Ejection Button".........Pano opens, triple airbags mounted in the passenger seat ignite and then......silence....ahhhhhhhh!
No need for me to explain why I have that button!
I had that in my Raptor. It was a one-time use button.
 
I have one aux switch that controls my QTP exhaust cutouts. Another arms the Oracle lightbar ("arm" meaning supplies power to a relay that is triggered by the high beams), so that with the aux switch activated, the light bar is operated by the high beam circuit, meaning the automatic high beams also control the light bar.
Super clever the way you wired up the relay. Can you explain the wiring and parts required?

Thanks
 
. . .I plan on using one as the power switch to my Nitrous system and another for a Rigid Spectre spot facing backwards for the ass-wipes behind me driving with their high-beams on.
 
. . .I plan on using one as the power switch to my Nitrous system and another for a Rigid Spectre spot facing backwards for the ass-wipes behind me driving with their high-beams on.
Haha, yes. I got mine from @BrawlerFab
3A1E5871-F6D1-4BD5-85F5-202C1A898CB3.jpeg
 
Rocket launcher.
Machine guns.
Oil slick.
Smoke screen.
Damn trailer control took up my other two.
 
You’re a real spy hunter.
I wish I was! I don't even have a personal truck anymore because I sold my 19 Laramie. My oil slick now is leaking oil cooler lines on my 06 manual trans dually!
 
By using this exhaust cutout controller:


7 wires total are needed to the controller:
- The four wires (+ and -) from each of the two cutout motors
- An ignition-switched power source
- A ground
- An aux switch output

The control module is configurable/programmable from your phone via its own WiFi... you put the module into programming mode by pulsing the switch input 5 times (just push the Aux on and off quickly, and the SSID will show up on your available networks list on your phone). Once you connect to the SSID, just launch a browser, and configure the controller.

You set it up the controller for a single latching switch, meaning when the switch input receives power from the Aux, it runs the motors in the open direction for a set number of seconds. When power on the switch input goes away, the controller runs the motors in reverse for a set number of seconds.

I settled on, I think, 4 seconds each. That seemed to get the valves all the way open, without pinning the motors against the stops.

The end result is a seamless operation - turn the Aux switch on, the cutouts open. Turn the aux switch off, the cutouts close.
Can you provide pics of the wiring to the controller? I'm sorry I'm the worst with wiring and need visuals 😔
 
Aux 1: center two rigid industries 6” 360 with amber back light
Aux 2: outside two “”””””
Aux 3: rear amber back light all four “”””””””
Aux 4: two 2” rigid industries reverse lights mounted inside tow hooks
E8F66C6E-5F22-4C93-A10C-DED0AAE6CFDB.jpeg
 
Can you provide pics of the wiring to the controller? I'm sorry I'm the worst with wiring and need visuals 😔
It's all hidden away in the box that houses the controller, all wiring is covered in wire loom, and zip-tied out of the way - I'd have to rip everything apart to get any meaningful pictures. Not going through all that...

But, the timers.shop provides this image of the controller board:

1653325422193.png


I mounted the controller box on the passenger-side of the engine compartment, mainly because the wires from the cutout motors weren't long enough to make it up the passenger frame rail, then across the front of the engine bay over to the driver's side. There's plenty of room on the pass. side, and I just screwed the mounting flange of the housing to the factory black plastic "shelf" that's there. This is the box that houses the controller above:

1653325623369.png


At any rate, take the four wires from the cutout motors (two red, two black), strip off about 1/4" of insulation, and put them into the four terminals labeled M1+, M1-, M2+, and M2-. Red to +, black to -. It doesn't really matter if you mix them up - just as long as reds go to +, and blacks go to -.

Then run three more wires (you supply these wires - I suggest red, black, and blue). Black goes into the GND terminal, red into the 12V terminal, and blue into the TR1 terminal. For all of these terminals, you strip back about 1/4"-3/8" of wire, push down the little tab with the diagonal slot in it (use a small flat screwdriver), insert the wire, then release the tab. It's a spring-loaded jaw that grabs the wire - a gentle tug on the wire will confirm that it's got ahold of it. If the wire pulls right out, you missed.

I ran these three wires across the front of the engine bay, over to the PDC (fuse box). The black wire goes to one of the ground terminal studs on the driver's inner fender. The red wire goes to an ignition-switched +12V source (I used a fuse tap inside the PDC to tap fuse #60). The blue wire connects to your AUX switch output.

Here's a picture of the fuse tap:
20220205_125430.jpg


The original 20A fuse (yellow) is on the bottom of the fuse tap, while a 10A fuse (red) provides protection to the tapped wire that feeds the cutout controller. I notched the PDC cover to accommodate the wire.

Here's a shot of the wiring coming across from the controller:
20220205_125505.jpg


Here you see the red wire coming out of the PDC, and it goes into the wire loom. You can also see the black wire coming out of the wire loom, connecting to one of the vehicle grounding studs (the red stud w/ the red nut). Also going into that wire loom is one of the Aux switch wires (the pink w/ blue stripe) - that connects to the blue wire.

All three of those wires (red, black, blue) are inside that wire loom that runs up, then across the top and over to the right... that's leading back to the exhaust controller on the pass. side.

That's really all there is to it. On a wiring difficulty scale of 1-10, I'd give this one about a 0.7 :)
 
It's all hidden away in the box that houses the controller, all wiring is covered in wire loom, and zip-tied out of the way - I'd have to rip everything apart to get any meaningful pictures. Not going through all that...

But, the timers.shop provides this image of the controller board:

View attachment 42813

I mounted the controller box on the passenger-side of the engine compartment, mainly because the wires from the cutout motors weren't long enough to make it up the passenger frame rail, then across the front of the engine bay over to the driver's side. There's plenty of room on the pass. side, and I just screwed the mounting flange of the housing to the factory black plastic "shelf" that's there. This is the box that houses the controller above:

View attachment 42818

At any rate, take the four wires from the cutout motors (two red, two black), strip off about 1/4" of insulation, and put them into the four terminals labeled M1+, M1-, M2+, and M2-. Red to +, black to -. It doesn't really matter if you mix them up - just as long as reds go to +, and blacks go to -.

Then run three more wires (you supply these wires - I suggest red, black, and blue). Black goes into the GND terminal, red into the 12V terminal, and blue into the TR1 terminal. For all of these terminals, you strip back about 1/4"-3/8" of wire, push down the little tab with the diagonal slot in it (use a small flat screwdriver), insert the wire, then release the tab. It's a spring-loaded jaw that grabs the wire - a gentle tug on the wire will confirm that it's got ahold of it. If the wire pulls right out, you missed.

I ran these three wires across the front of the engine bay, over to the PDC (fuse box). The black wire goes to one of the ground terminal studs on the driver's inner fender. The red wire goes to an ignition-switched +12V source (I used a fuse tap inside the PDC to tap fuse #60). The blue wire connects to your AUX switch output.

Here's a picture of the fuse tap:View attachment 42825

The original 20A fuse (yellow) is on the bottom of the fuse tap, while a 10A fuse (red) provides protection to the tapped wire that feeds the cutout controller. I notched the PDC cover to accommodate the wire.

Here's a shot of the wiring coming across from the controller:
View attachment 42826

Here you see the red wire coming out of the PDC, and it goes into the wire loom. You can also see the black wire coming out of the wire loom, connecting to one of the vehicle grounding studs (the red stud w/ the red nut). Also going into that wire loom is one of the Aux switch wires (the pink w/ blue stripe) - that connects to the blue wire.

All three of those wires (red, black, blue) are inside that wire loom that runs up, then across the top and over to the right... that's leading back to the exhaust controller on the pass. side.

That's really all there is to it. On a wiring difficulty scale of 1-10, I'd give this one about a 0.7 :)
You are the man! Thank you sir for the dummy version!! 🙏
 

Latest Discussions...

RAM-TRX Vendors

justboltons.com BwoodyPerformance.com Granger Chrysler Jeep Dodge RAM OffRoadAlliance.com/ solisracinggroup.com Mark Dodge.com AirRyd.com Forced Induction Interchillers
Back
Top